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Showing posts with label sinking. Show all posts
Showing posts with label sinking. Show all posts

Wednesday, 2 February 2011

More collisions off Mumbai Harbour!!!


As already published at MONEYLIFE . . .

http://www.moneylife.in/article/78/13600.html

The Nordlake, Sea Eagle and Vindhyagiri fiasco: An accident waiting to happen, but we will continue shipping in troubled waters

February 02, 2011 10:12 AM
Veeresh Malik




Certainly, the concept of duly mandated "rest hours" does exist-and it is the responsibility also of the Port State Control to ensure and see that this is adhered tobut then, at a port like JNPT, where berths are always congested, that would mean losing business while the ship's crew rested prior departure.

Are we tired of these repeated accidents outside Mumbai Harbour? Well, somebody had better start seeing, very soon, how tired the ship's crew are when they sail in and out of Mumbai.

The typical work schedule for crew and officers on a container ship calling Mumbai Port would be something like this:

An ocean-going ship would start port approach procedures, which typically requires all hands to be on specific multiple duties, at least four hours prior raising land. Add another 2-3 hours in the final approach, and then maybe a few hours at anchor, waiting for a pilot.

If weather is bad, or there is no room to anchor, then slow-speed steaming at full alert-since there is other traffic as well. Then, head towards the pilot pick-up point, another 2-3 hours of slow steaming, which is like trying to do a ballet in treacle. Pick up the pilot, another 2-4 hours before you tie up alongside your berth.

The shore unloading gangs don't even wait for the gangway to touch land before they start working the shipwhich has to be turned around, typically, in less than 24 hours. During that time, the Master and crew have to handle a host of shore authorities, each more "demanding" than the others, and also look after stuff like running repairs, picking up stores, go through mandated security and life-saving/fire-fighting drills, and multiple other tasks.

In addition, bunkers have to be taken, surveyors and company staff have to be attended to, there is always some number of people signing off and signing on, handing over and taking charge-and all the while, cargo is being simultaneously unloaded and loaded-especially on container ships. Papers are being signed blindly, phone calls to family and friends, since the ship is now "in range", when else will you download your personal mail and answer it.

Safe to say, most people will not have had a wink for about 36-48 hours, when the ship is ready to sail outand that's going to take another 4-8 hours of close quarters navigation. Interim, one has not had time to go ashore even for an idli or a batata-vada-leave alone catch up on shopping or the rest of the world.

And once you are out of Mumbai harbour, within a few minutes actually, you are smack in the middle of oil-field territory. More work, more proceed with caution, and more fatigue. Clear Bombay High, and now you are in pirate territory-more doubling up of watches and extra work, as well as lookout duties.

It would be interesting to see if one could get hold of the time-sheets for the Nordlake and the Sea Eagle. The truth behind this accident, amongst other truths, probably also lies within those fudged numbers, as it lies in other records being rapidly fudged all over.

And meanwhile, since trying to explain why shipping accidents happen outside Mumbai so frequently seems to be not so easy, this report ends with another quote from Lewis Carroll:

"When you are describing A shape, or sound, or tint; Don't state the matter plainly, But put it in a hint; And learn to look at all things With a sort of mental squint."

(Veeresh Malik started and sold a couple of companies, is now back to his first love-writing-and is also involved actively in helping small and midsize family-run businesses re-invent themselves).
+++

Why are shipping accidents happening with alarming frequency around Mumbai? Here’s a lowdown from the deck, at close quarters

""But I don't want to go among mad people," said Alice. "Oh, you can't help that," said the cat. "We're all mad here."" (Lewis Carroll)

This would have been funny in the context of ships colliding like so many bumpy cars at a fun fair, if it had not been for the fact that one of them was an Indian Navy warship with families onboard, and of all things on a day when the headman of the Royal British Navy was also in town visiting. But, as an ex-seafarer, this is about as close as it gets to the truth vis-à-vis the macabre state of affairs with matters maritime, in and around Mumbai lately.

The actual and real truth on what really happened off Sunk Rock, outside Mumbai Harbour, will probably never come out. The ships and those connected will not be the only casualties, since truth already has taken the leading role there, and obfuscation shall certainly follow suit. Certainly, there shall be enquiries, and in all likelihood licences and certificates of competency will be suspended as far as the merchant ships Nordlake and the Sea Eagle are concerned.

In addition, the Indian Navy is bound to take some sort of steps towards trying to find out why one of their warships, the Mazagaon Docks built Vindhyagiri is now taking sounding, when it should have by rights been floating peacefullywaiting to be decommissioned next year, incidentally.

But first, some interesting sidelights on the Vindhyagiri itself-a Leander Class frigate built under licence for the Indian Navy, based on a design that evolved from as early as 1931. The Pakistani Navy had a few too-though they decommissioned the last of theirs, the Zulfikar in 2007. The Brits themselves decommissioned theirs in the '90s, mainly due to the ship's dated design and high running costs. To say the least, these were Indian Navy ships which could be called obsolete, even before they were launched in the '80s. But then, that's never prevented those who decide these things from buying obsolete ships, or building them.

So what happened off Mumbai harbour, then, on Sunday evening? One ship sank, one stands arrested and one more may find itself in trouble soon. That's one part.

Here it makes some sense to take a little diversion, and refer to the Capt PVK Mohan report on the aftermath of the MSC Chitra and Khalija III collision, August 2010 off Mumbai. Constituted by the ministry of shipping, it made some very relevant and pithy recommendations, including the core issue of communications and vessel traffic control in and around Mumbai. It also made some more recommendations about the lack of communication between the various authorities involved in ensuring the safety of navigation and allied services along the Indian Coast.

Sadly, recommendations of such reports are not binding on anybody, and sotruth be toldeverybody does pretty much what they feel like in the channel off Mumbai harbour. This is old tradition from well before the days when the Patricia simply "ran away" from Bombay port in 1974to start a new chapter in international shipping. That is the first truth, while the blame game has just about begun, with the Indian Navy declaring its innocence even before any sort of formal enquiry has begun. Everybody talks, very few listen, and nobody takes any cogent action. And the guilty who are smarter just run away, every time, to rule the waves another day.

The second truth is that there seems to be no control over lifeboat capacity and number of people onboard Indian Navy ships on family day events like this. Certainly, there may have been exemptions, and there are traditions for such days outbut in this day and age, one would have expected that some precautions of the Life Saving Appliances sort would have been takenlike making the wearing of life-jackets compulsory for all those families on deck. Or controlling alcohol on board, too.

As seafarers, we know ours is the second most dangerous profession in the world, but we have no right to expose our families to the sameregardless. If nothing else, an enquiry on this aspectof how there were almost 700 people on a ship rated for about 300needs to be held and corrective action taken. The writer needs to make it very clear that loss of life was a real danger in both incidents, in August 2010 and now in January 2011, and it is only good luck as well as better seamanship on the part of the rescuers that ensured lives were not lost.

The third truth is that ships behave very strangely in narrow channels, especially when in close proximity to other shipsand in this case there were at least three ships involved in navigating in a complicated manner at very close quarters to each other. Two were cargo ships, container ships in this instance, with not the best of responsivenessand difficult to handle inside restricted waters.

Also, since they can move relatively fast, and are on tight schedulesprone to and apt to over-speed when approaching and leaving ports, is Standard Operating Procedure (SOP).

There is no single rule that governs matters in such cases. The "Rules of the Road", as applicable to vessels, are suitably complicated enough to provide for multiple interpretations. What makes it even more complicated is that Naval ships by sovereign rights are often a law unto themselves when operating in national watersand it is a wise merchant seafarer, as well as one who will have a longer career, who gives any and every Naval ship a very wide berth. Always. Respect as well as safety. In my days at sea, we would slow down when passing naval ships, and dip our ensigns in salute.

And stay very far from them.

Now we start treading in dangerous watersand that is that basic skill-sets in navigation and ship-handling are not exactly at the top of the pyramid when assessing the capabilities and possible future career graph of Indian Navy Executive Branch officers. As a matter of simple fact, officers ex-Indian Navy have to, rightly or wrongly, go through the full procedure to acquire their Certificates of Competencies to sail onboard Merchant Shipswhich says it all.

There is a reason for this fourth truthdeck side nautical branch seafarers on Merchant Ships spend a large part of their time simply doing what has to be done-which is, navigating ships. On fighting naval ships, however, there are a whole host of other things to doand navigation is often left to people to handle on a turn-by-turn basis. It is like driving a bus every day, or driving it once a monthby the end of it, you know who is the better driver, who knows the routes better, the whole nine yards.

Now we come to what could possibly be the real cause of such accidentsnot just a fifth of the drop that cheers, which could also be a cause especially when approaching or leaving a port, or maybe even on "family days", but the fifth and most important truthego.

Yes, ego plays a big part in marine accidents of the "who will give way to whom" sort. If you have seen truck drivers arguing on crowded narrow roads on who will give way, you get an idea. Except that ours, at sea, are worse.

And further except for the fact that here we are talking of thousands of tonnes worth of inertia, all of them without brakes or immediate steering responses, playing chicken and sometimes even ship-rage in congested waters. It gets worse in clear visibility-in fog, or at night, with reduced visibility, at least, there is caution all around.

The airwaves around ports, or wherever ships tend to congregate, are full of "you give way", "no, I will not give way, I am deep draught, restricted in my ability to manoeuvre". Or maybe plain simple arrogant and cussed. Like, "I am from an ancient European seafaring heritage, so you native, you give way." True. This happens, too.

The seventh cause, unsubstantiated though darkly hinted on, is that there was an attempt on the part of the one ship to "get close" so that people could have a  better look and, this invites disbelief-wave at the people on the other ship. Certainly, waving at people on ships passing by has been a traditionbut you did it while watching them using binoculars. You did not pelt on converging or head-on or close quarters courses. Never.

However, when essential, if ships have to pass close to each otheras they do in narrow channels in their thousands everydaythen you don't wave. You call them up on radio, or you take guidance from shore-traffic management services, and you decide well in advance what actions you are going to take. Or you simply take action to stay well clear till you are well and truly past them. And then, afterwards, maybe you wave. In relief.

Behind every truth, however, lies a deeper cause. And the root cause for this sort of episode is that our older seaports have almost no accountability left in their functioning anymore. This has a trickle-down effect, and amongst those aspects that get impacted are the pilotage services, nowhere worse than with the centuries old Bombay Pilots. On one side you have a distinct drop in the levels of professionalism. On the other side is also the fact that navigation in and around Mumbai is all the more difficult because of the large number of wrecks dotting the areaand the vast increase in the amount of all sorts of traffic.

On a deadlier note is the simple fact that there is hardly any real re-evaluation of skill-sets once a person becomes a harbour pilot-revalidation of certificates of competencies are a simple paper formality without any real review or re-appraisal. Once a pilot, always a pilotand in case of an accident, the old law is that the pilot was there ostensibly only in an advisory capacity.

In reality what happens is like thisa pilot boards an outbound or inbound ship, and has hardly any time to figure out the vessel's characteristicsor on how she will behave in varying conditions of depth, wind, current, sea, swell, speed, traffic, visibility and the rest of it-before moving to handle it in the most delicate and complicated part of its voyage. The crew onboard the ships has had a long day, and cannot wait to see the pilot off, before getting on with the rest of the ocean voyage or getting into portand the pilot is in a hurry to disembark and get along with his life too.

Look deeper behind most maritime casualty or incident reports lately, and invariably the word "fatigue" creeps in, with the only profession in the world where a 100-hour week is mandated as legitimate. And worseif the seniors are fatigued, which they certainly are while making or leaving port, then the rest are worse off. One true and simple side-effect of fatigue is that you cannot recognise the signs of fatigue in others.

And that's what the grapevine really tells usthat the officers and crew on both the merchant ships, the Nordlake and Sea Eagle, were extremely tired, and as a result made serious errors of judgement.



Moneylife » Life » Public Interest » The Nordlake, Sea Eagle and Vindhyagiri fiasco: An accident waiting to happen, but we will continue shipping in troubled waters
 
The Nordlake, Sea Eagle and Vindhyagiri fiasco: An accident waiting to happen, but we will continue shipping in troubled waters
February 02, 2011 10:12 AM | Bookmark and Share
Veeresh Malik





 

Saturday, 13 November 2010

Bulk Iron Ore Fines Loading in India, by Capt. T. Rajkumar, Master Mariner.

(Kind courtesy Capt. T. Rajkumar)


TOPIC: Bulk Iron Ore Fines Loading in India.
Course objectives – Safety & prevention of accidents being the main criteria. 
Ref  IMO Bulk Code.
·        Review situation in India.
·        Application of the BC Code (IMO)
Introducing the topic---
·         In the year, 2002 Iron  Ore “Fines” was sought for by Buyers abroad --to replace “Lumps” and the GOI had approved. This was a major change in iron ore cargo specs from the earlier Lumps to Ore Fines in Exports. Ore Lumps of larger size does not usually become a slurry if wet as the water drains out.
·         With Ore Prices just soaring and China Buying  the all and sundry in the private sector came into the fray.... to Mine & Sell & Ship Out.
·         Exports hit an an all time high but, Loading norms of the IMO- BC Code was not understood or heeded and the trade took many aspects for granted.
·         Also many ports that used to close in Monsoon season just continued all time.
·         With increasing demand for steel, the export of Bulk Ore Fines steadily increased since 2002.  With boom time, many older ships were chartered at lowest freights and soon shoddy operations took its toll. This eventually gave rise to  numerous Bulk Carrier casualties and especially the case of  m.v. Asian Forest, sunk outside at Mangalore and m.v. Black Rose sunk off Paradip drew attention. Refer List of Casualties on last page. This finally got  the attention of the Media- !! -then the trade and industry took notice..
We need to now ask a few queries.
·         After the 12 nos. casualties  reported  and follow instructions  by the  DG, MS Notice,  IMO 2009 Revised, P&I  Club Advice to members & Reports from the Shipp Enquiry Committee--                  What is the position today ?
·         The  awareness and application of the IMO code on loading norms , much less it’s usage is still very poor. The scene all over India is just one of total disregard with compartmentalised working.
·         Shippers need to address the instructions listed in IMO BC Code.
Q: Who will control this ?
·         Refer current practices in the Iron Ore trade and -it is a shocker. Ore Fines is exported all the year round and no stoppage in Monsoon season.
·         Ore is mined and crushed at Mines from Bihar to Jharkhand/AP-Karnataka  and transported in open trucks /rakes to shipment ports. During the monsoon rains the ore piles remain  in the open yards and the moisture content exceeds limits . With heavy rains, pools of stagnant water are seen water but many Shippers wish to continue  loaded Wet Ore.
·         Refer current practices in the Iron Ore trade and Media Reports-it is a shocker. Fines is exported all the time and no stoppage in Monsoon season. Ore is mined and Crushed at Mines from Bihar /Jharkhand/AP-Karnataka  and then  transported in open trucks /rakes to shipment ports. During the monsoon rains they remain  in the open yards and the moisture content exceeds limits . With heavy rains, pools of stagnant water are seen water. This has been photographed and even reported with a caption "Ore in a lake of water!!
·         However despite all circulars and guidelines many Shippers wish to continue  loaded Wet Ore. How does the Ships Officer - Owners and relate with Shippers and Port Authority here on such matters .
·          If a Prudent Master stops loading-- will his vessel be shifted to Outer Roads. (It appears that Ports can be quite unreasonable to achieve a fast turnround).
·         In monsoon rains and cargo soaked on open stacks results in - “Ore Fines getting soaking wet. Thus M- TMT does increase beyond permissible limits  ...will turn into a Slurry and this is unsafe for loading for sea passage.       The Mangalore casualty was seen as a direct result of this as Reports will indicate.
·         The excuse given by Shippers and Assayers to the Shipping Enquiry Committee -Quote “Unable to assess M, FMP of large Bulk Quantity” unquote. This is quite an absurd statement.
·         Loading even in heavy Rains continues today despite various guidelines.
·         The problem really begins here.
·         Who will Monitor this?
·         What Loading supervision and control do we have ?
·         What is the role of Port Authority .
OPEN HOUSE –
Addressing key factors:
What can ships personnel do ?
·         How is the   Ship’s Officer managing the loading ?
·     Does the ship’s officer  inspect cargo  stack on jetty and do the ‘Can Test’.
·         Does the Ship get a  correct   quality Certificate from the Shipper’s Assayer ?
·         P&I Intervention – What is the experience on this assistance on application of the BC Guidelines ?
LOOKING AT SOLUTIONS.-Start at Fixture time with Shippers and Load Port—seems like a good place to begin but this is entirely a Ship owners decision
·         Supervise Loading -don't leave to chance.
·         Be totally informed and communicate.
·         Have Sampling & Testing organized  standard, calibrated equipment please-
·         Trained and competent samplers & analysis.
·         Inform Pre-shipment  specs. to Owner & Master in advance by email.
LET US NOW ADDRESS COPING SKILLS --
1) The 2009 edition of the IMO Bulk Code is really  an excellent doc; Possibly the best edition seen till date and is most comprehensive.

The first 44 pages of instructions itself tells it all- .So also, DG circular on ore loading.
Q:  Have Shippers ever read this or much less used it. 

2) In all fairness, the problem is more in Monsoon conditions with soaking wet ores. Then we also see the lack of regard for Trimming & levelling in stow.. the Shipper is quite oblivious to all this and rests in his "Angle of Repose!! (Sorry about that dig, but it is a fact).

3) The situation in 2007 & the casualties was mainly with old ships and poor management in all aspects of PSI- Load -stow-trim  sail-  fast turnround go.. go--.
This problem mainly arose due a total disregard for the IMO- Bulk Code norms and too much of commercial pressures and this  is quite evident. No doubt 2007 was a bad year-see casualty statistics.

4) The Port Authority's role in this seems to be a limited one, despite what ever legal instruments may exist. The Major Ports Act itself is nearly a 'century old' and  Ports  only respond as Custodian or bailee of cargo etc-so no real proactive role is seen on Cargo Loading matters. The Ports main priority being the turnround and Qty-Output/ shipped mainly.

5) With so many new ports and "inexperienced” personnel, mostly untrained in BC Code the "awareness’ to BC code  is  a key to correcting the situation. Regrettably, we also have today much confusion caused by some dubious Operators  who have not read the directives on loading of Iron ore fines. Then some Operators inc Shippers just do not cooperate and disregard all risk control guidelines.. 

The paradox is whilst all loading directives and control is about due diligence being exercised in the interest of safety, the fact is that few shippers cooperate.




ADDRESSING THE MATTER
Finally, a Preshipment inspection procedure was laid out by end of 2009- and has slowly gained acceptance.i.e. even before loading commenced as the Port Rules do not permit  "Wet Ore" once loaded in holds to be discharged, resulting in an impasse. P&I support and loss prevention measures came to assist the ship master from the arrival of Cargo, with sampling and testing ( PSI ) to loading and final topping when sought by Owners.

REFERENCES:  
IMO, BC Code 2009.
DG Shipping Circulars & MS Notice
P&I Club Circulars
Apart from the above, the National Shipping Committee also met. The GOI Circular from Delhi of May 28, 2010 "guideline" was issued.

Finally in 2010 we seem to have arrived at a reasonable consensus to Monitor the work with P&I support as follows:

Ship & cargo survey attendance to include:

1)  To inspect the cargo at shippers stock yard before arrival of the vessel and to carry out joint sampling with shippers representative / surveyor.

2)  To carryout analysis of one composite sample for Total Moisture, Flow Moisture Point & Transportable Moisture Limit.

3)  The test results of TML to be made available to the Master of the Vessel prior to loading for reference.

4)  To attend the vessel on arrival and carryout monitoring survey of the cargo to be loaded.

5) To Carryout Regular CAN Test and Instant Moisture Test of the sample at hook point during loading.

6)  If a parcel of cargo is suspected to be wet during loading and bringing it to the notice of the concerned. 
7) Surveyor will allow such cargo to be loaded where moisture content is found to be less than TML.  If moisture content is more than TML then please recommend Master to reject such cargo. 
8) OPTIONAL- To carry out initial & final Draft survey and assist Master in stowing and trimming of cargo after loading.

SUMMARISING: 
Ships condition apart--bulk loading can be well organised and managed if basic norms are followed  I do believe this can be well managed with Cooperation from all, plus a better knowledge of the BC Code in loading and esp. due respect by shippers for the specifics.

As a former Surveyor to the mechanical ore Terminal at Chennai (commissioned in 1978 ) operated by the Port & MMTC- we had good results and work progressed with due cooperation from all with successful outcomes.

Time changes many things with expansion and costings and degeneration often sets in when unchecked. This matter was earlier taken up for Masters Revalidation Course. It was  also presented at the Nautical Inst. Chennai Chapter seminar by me this year.

All P&I Clubs have published papers on this matter and it is just a matter of taking this procedure across to Trade –i.e. Shippers and all connected inc. the Port Authority,

There is a serious need to build better Awareness to the BC Code within the shore support sector attending bulk cargoes. 


NOTE: In the 1987 -1992 period Bulker Casualties  were reported all across the world and esp at high loading terminals. In the1990s when the Master's Revalidation course was set on stream "Bulk Carrier disasters" was a key subject- Senior mariners will recall the case study  of the m.v. Derbyshire. The Nautical Institute and later the Classification societies had done much research on Bulkers and provided valuable data. Sadly, all is now archived in vaults. History repeats is a truism. A few problems had also surfaced in India--but did not lead to a sinking. Generally it was Improper loading/overloading, heeled and with torsional deflection - inability to  close hatch covers with disregard for trimming


RECENT CASUALTY STATISTICS

No
Vessel
Load Port
Sailing
Incident
Date
+
1.
m.v. WEN  QIAO
India
..08.07
Capsized and sank at North Korea.
17.9.07
1
2.
m.v.CHANG LE MEN
Mangalore
05.09.07
Beached with 35 deg list near Mangalore
6.9.07
-
3.
m.v. DISCOVERY II
Haldia
18.9.07
Developed severe list and entered Port of Vizag for disch.
21.9.07
-
4.
m.v.VIEN DONG 2
Haldia
26.9.07
Beached with 20 deg. List off Car –Nicabar Islands
30.9.07
-
5.
m.v. HENG TAI
Haldia
27.9.07
Capsized and sank at Andaman Sea – West of Bangkok
2.10.07
2
6.
m.v. ASIAN FOREST
Mangalore
17.7.09
Sank off Mangalore
18.7.09
-
7.
m.v. HODASCO 15
Calcutta
…8.09
Capsized and sank off Malaysia
30.8.09
-
8.
m.v. BLACK ROSE
Paradip
..09.09
Sank shortly after departing
9.9.09
1
9.
m.v. VINALINES MIGHTY
Paradip
..09.09
Serious list short after sailing and returned to load port.
10.9.09
-